This installation manual will help you install a monitrace 200n heat tracing controller, as well as test and record installation of other system components. Smooth off or cover with layers of glass cloth tape or aluminium foil tape. These instructions are suitable for use with the heating cables and components listed on sheets 5, 6 and. Raychem electromelt system installation and operation manual for surface. Heat trace installation manual pj438 communications. Heating cables and heat tracing systems from nvent raychem to secure the temperature of your flow, process or installation. The heating cable is installed per manufacturers instructions with approved tyco thermal controls connection kits. Apr 30, 2018 nvent raychem self regulating heating cable installation guide. Self limiting self regulating heat tracing cable raychem rpg. Wintergard power connection kit with end seal intallation s instructions. The installation and maintenance manual is intended for use with nelson heat trace selfregulating heating cable and component system on insulated pipes and vessels only.
How to terminate a self regulating trace heating cable using our tracekitj termination kit. Connection kits and heat ing cable ends must be kept dry before and during installation. To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply. The installation of the electric heat tracing needs to be coordinated with the piping, insulation, electrical and instrument groups. This installation and maintenance manual is for nvent. Tes raychem heat shrink tubing is available in different varieties of materials, colors and sizes.
Installation manuals search this extensive list to download detailed stepbystep instructions for virtually every product we sell. Design, installation and maintenance manual heat trace. H311, h611, and h621 power connection for h612 and h622 description the wintergard power connection kit is for use only with the following wintergard heating cables. Heat trace s its selfregulating tracers should always be selected as a first option, with stabilised design as a second option controlled design occasionally, although it is the least safe form of. Selfregulat cables btv selfregulating heating cables. The safety and reliability of any heat tracing system depends on the quality of the. Not recommended by heat trace, due to the potential of a dangerous situation occurring when the sensor, without the knowledge of the user, becomes detached from the outer sheath. Raychem supply is your source for all raychem products including heat trace cables and accessories, cable terminations, heat shrink sleeves and heat shrink tubing.
The manual covers general heating cable installation procedures and specific installation details and shows available connection kits. Installing raychem heat trace cable on industrial piping youtube. Plugin power connection kit with end seal installation. Refer to component installation instructions add additional heating cable to trace the fittings and supports or for spiralling as required by the design specifications, or consult pentair thermal management product literature for design. Raychem raysol system installation and operation manual for.
Raychem rpg provides selfregulating heating cables that automatically adjust their power output to compensate for temperature changes. Installing raychem heat trace cable on industrial piping duration. The manual covers general heating cable installation procedures and specific installation. Raychem xltrace selfregulating heating cables and connections for commercial construction pipe systems in. Apr 30, 2018 nvent raychem xmi heating cable installation guide. Use of the manual the installation and maintenance manual is for nvent raychem selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only.
Protect all heating cable ends from moisture, contamination and mechanical damage or other interference if. This kit ensures compliance with tyco thermal controls, nec and cec. This includes raychem btv, qtvr, xtv, and vpl heating cables and the appropriate raychem components. Thats why so many count on chromalox for the right mix of application engineering, products and site services for their process temperature maintenance, freeze protection, and winterization needs. For straight tracing, install the heating cable on a lower. Pressure testing of the pipe and installation of the instruments should be complete prior to the start of the heater cable installation.
Raychem hwateco installation and operation manual for. The installation and maintenance manual is for nvents. Raychem electromelt system installation and operation manual. The manual also discusses controls, testing, and periodic maintenance. D raychem heating cable can be cut to length without affecting the heat output per. Raychem heat shrink harness sealing components accommodate a wide range of applications and provide protection from extreme or harsh environments regardless of size or weight. Additional copies of this user manual may be ordered separately through your pentair thermal management representative or online at. This manual provides information pertaining to the installation, operation, testing and maintenance of the digitrace c910485 heat trace controller. The highly engineered conductive core increases its heat output when the temperature falls and decreases its heat output when the. These instructions are not intended for mineralinsulated mi trace.
Heat tracing, systems comprise heating cables and ancillary items which necessarily interface with other system components such as thermal insulation and the. Therefore, the sensor should always be fixed to the work piece. Raychem selfregcable installation manual nvent thermal. The heating cable is installed per manufacturers instructions with approved raychem connection kits. For information regarding other applications contact your nvent representative. Paint and pipe coatings must be dry to the touch before heating cable installation. Heat trace bsx freeze protection or process temperature maintenance bsx selfregulating heating cables are designed to provide freeze protection or process temperature maintenance to metallic and nonmetallic piping, tanks and equipment. Index product overview the digitrace 920 is a compact. Self regulating cable termination instructions youtube.
Raychem selfregulating heating cable systems on thermally insulated pipes. Raychem cable delivers the appropriate amount of heat exactly when and where it is needed, adjusting the out put produced in response to ambient and process conditions, making it ideal for heat management systems. Installation instructions h908 plugin power connection kit with end seal description the raychem h908 is a plugin, groundfaultprotected power connection kit for use with wintergard h311, wintergard plus h611, and wintergard wet h612 120 v heating cables. Raychem xl trace pipe freeze protection installation manual. Installation and maintenance manual trace heating uk. Installation and maintenance instructions for firmware versions up to and including v3. Read these important warnings and carefully follow all the installation instructions. Surface snow melting mi installation and operation manual. Heat tracing design outline the five steps below outline the design and selection process for an electric heat tracing system.
A full range of the components and accessories you need for a complete heat tracing system, including tapes, pipe straps, mounting brackets, junction boxes, tools, and more. The core is radiation crosslinked to ensure longterm reliability. As the inventor of selfregulating heat tracing technology, we provide pipe freeze protection, process temperature maintenance and comfort heating. About these instructions the installation instructions within this document describe the installation of thermon trace heating systems in typical piping applications and are suitable for use with the flexible trace heating products listed on this page. This manual covers the installation of raychem xl trace selfregulating heating cables and connections for commercial construction pipe systems in ordinary nonhazardous areas. This includes alloy 825 and copper sheath preterminated, seriesresistance mi heating cables and components. Lay out the trace heater on the pipe, at the 4 or 8 oclock position illustration b, securing it tightly against the pipe with attachment tape. Introduction design guide and installation details for selfregulating heating cable principle of operation rscc selfregulating heating cables regulate their heat output in response to changes in temperature.
It should begin only after the majority of mechanical construction is complete. Also, refer to the industrial heat tracing installation and maintenance manual h57274. The manual covers general heating cable installation procedures and specific installation details and provides information on available accessories. The manual covers general heating cable installation procedures and specific installation details and shows available. Initial trace heater installation begin installing the trace heater at the proposed endofcircuit location, following the guidance in the isometric system diagrams if provided. Use of the manual the installation and maintenance manual is for tyco thermal controls selfregulating and power limiting heat ing cable systems on thermally insulated pipes and vessels only. By submitting my contact details, i agree that i would like to receive periodic updates from thermon regarding product releases, new technologies and other thermon news. Self limiting self regulating heat tracing cable raychem rpg provides selfregulating heating cables that automatically adjust their power output to compensate for temperature changes.
Manufacturers who must keep product flowing need a heat trace partner they can trust. The manual covers general heating cable installation procedures and specific installation details and shows available connection kits for the different applications. Description the nvent raychem elexant 4010i is a compact, fullfeatured, touch screen based, singlepoint heat tracing controller. View and download raychem xl trace system installation and operation manual online. The primary objective is to provide an enhanced understanding of the elements of a successful heat tracing installation. Wintergard power connection kit with end seal intallation.
Installation instructions wintergard power connection kit with end. Raychem self regulating heating cable installation youtube. Electrical heat tracing systems and controls nvent raychem. Heat traces evolution software will advise the setpoint temperature required in. This includes raychem xmia alloy 825 sheathed, xmil low temperature sheath and copper sheathed preterminated, seriesresistance mi heating cables and components. Raychem icestop installation and operation manual for roof. Selfregulating heat tracing cables can adjust their output to the surrounding temperature down the cable length. Instruction and tips for installing raychem heating cable on industrial piping in a safe and effective manner. Raychem brand selfregulating heating cables consist of two parallel conductors embedded in a heating core made of conductive polymer. Raychem xltrace system installation and operation manual. Raychem xl trace manual pdf download industrial heat tracing installation and maintenance manual selfregulating and powerlimiting heating cable systems, the information contained in these installation instructions is for use only by installers trained to raychem.
See table on page 27 and the xltrace system installation and operation manual h58033. Industrial heattracing installation and maintenance manual. Design, installation and maintenance manual industrial electric heat tracing systems. Installation instructions process heating solutions.
Raychem xltrace system installation and operation manual pdf. Before cutting it, confirm the tracing allowance as per. The installation and maintenance manual is for nvent raychem selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. The stepbystep procedures that follow the outline will provide the reader with the detailed information required to design, select andor specify a fully functional electrical heat tracing. Raychem xltrace system installation and operation manual for. Raychem hwat systems must be installed correctly to ensure proper operation and to prevent shock and fire. This includes nvent raychem btv, hbtv, qtvr, hqtv, xtv, hxtv, ktv, vpl heating cables and the appropriate raychem components. Technology raychem quality design means superior heating systems the selfregulating design of raychem heating cables eliminates worry about overheating or burnouts from overlapping. Raychem supply your source for all raychem products. Also learn more about our monitoring products and connected solutions for virtually any application. Of these elements, one of the most important is the thermal insulation. We offer easy access to thousands of raychem products as well as many other brands to meet your electrical supply needs. Raychem self regulating and powerlimiting heattracing systems on thermally insulated pipes and.
The installation and maintenance manual is for nvent. Installation and maintenance manual raychem trace heating. Xl trace system protection device pdf manual download. As the inventor of selfregulating heat tracing, our raychem brand is recognized for technical leadership in the industries we serve. Electromelt system installation and operation manual for surface snow melting and antiicing. Tape wintergard heating cable to the pipe at 2foot intervals using raychem h903 fiberglass application tape or nylon cable ties. The installation and maintenance manual is for tyco thermal controls selfregulating and power limiting heating cable systems on thermally insulated pipes and vessels only. Consideration shall be given to the maintenance of the system and process equipment, to energy efficiency, and to. For information regarding other applications contact your tyco thermal controls representative. If an installation manual becomes damaged or misplaced a copy can always be found right here. Commercial heattracing installation manual nvent thermal. For information regarding other applications, design assis. It provides control and monitoring of electric heat tracing eht circuits for both freeze.
Heating kits and units for fast and efficient installation, nvent raychem cable kits come preterminated to simplify professionals lives. To minimize the danger of fire from sustained electrical arcing if the heating cable is damaged or improperly installed, and to comply with the requirements of pentair industrial heat tracing solutions, agency certifications, and national electrical codes, groundfault equipment protection must be used. For information regarding other applications contact your pentair thermal management representative. The conductive polymer core automatically adjusts heat output. To minimize the danger of fire from sustained electrical arcing if the heating. Features of raychem wintergard wet h622250 selfregulating heating cable.